Item Name | Zinc alloy | Aluminum alloy |
---|---|---|
Forming machines | Hot-type die-casting machine | Cold-type die-casting machine |
Forming costs | Low | High |
Forming temperature | Approx. 430° | Approx. 720° |
Product size accuracy | High | Low |
Mold cost | Low | Higher than zinc |
Mold service life (accuracy requirement) | 200,000~300,000 time-mold | 80,000-100,000 time-mold |
Forming burrs | Few | Plenty |
Post-processing cost | Depends on the processing condition | Higher than zinc |
Tensile strength | ZN3:29 ZN5:33 | ADC10:33 |
Specific gravity | 6.7 | 2.7 |
Material cost | Not much difference | Not much difference |
Overall assessment : The object is small (light-weight <100g): Required size accuracy / high production – suitable for zinc alloys The object is large (light-weight >100g): Weight requirement (light) – more suitable for aluminum alloys |
Designation | No.2(%) |
No.3(%) |
No.4(%) |
No.5(%) |
No.7(%) |
ZA-8(%) |
ZA-12(%) |
ZA-27(%) |
---|---|---|---|---|---|---|---|---|
Density(g/cm) | 6.6 |
6.6 |
6.6 |
6.6 |
6.6 |
6.3 |
6.0 |
5.0 |
Melting Range(C) | 379-390 |
381-387 |
380-386 |
380-386 |
381-387 |
375-404 |
377-432 |
376-484 |
Electrical Conductivity(%IACS) | 25 |
27 |
26-27 |
26 |
27 |
27.7 |
28.3 |
29.7 |
Thermal Conductivity(100c,W/m.k) | 104.7 |
113 |
180.9 |
108.9 |
11.3 |
114.7 |
116.1 |
125.5 |
Coefficient of Thermal Expansion | 27.8 |
27.4 |
27.4 |
27.4 |
27.4 |
23.3 |
24.2 |
26.0 |
Specific Heat(J/kg.k) | 418.7 |
418.7 |
418.7 |
418.7 |
418.7 |
435.4 |
448.0 |
534.4 |
Die Shrinkage(mm/mm) | 0.006 |
0.006 |
0.007 |
0.006 |
0.006 |
0.007 |
0.0075 |
0.008 |
Designation | No.2(%) | No.3(%) | No.4(%) | No.5(%) | No.7(%) | ZA-8(%) | ZA-12(%) | ZA-27(%) | |||
---|---|---|---|---|---|---|---|---|---|---|---|
Meehanical Properties | Die Cast | Die Cast | Die Cast | Die Cast | Die Cast | Die Cast | Sand Cast | Die Cast | Sand Cast | Die Cast | Sand Cast |
Ultimate Tensile Strength(Mpa) | 359 | 283 | 317 | 331 | 283 | 372 | 248 │ 276 |
400 | 276 │ 317 |
421 | 400 │ 440 |
Impact Strength(J) | 47 | 58 | 61 | 65 | 58 | 42 | 20 | 28 | 25 | - | 47 |
Elongation(%) | 7 | 10 | 7 | 7 | 13 | 6 │ 10 |
1 │ 2 |
4 │ 7 |
1 │ 3 |
1 │ 3 |
3 │ 6 |
Hardness(HB) | 100 | 82 | 92 | 91 | 80 | 95 │ 110 |
80 │ 90 |
95 │ 115 |
90 │ 105 |
05 │ 125 |
110 │ 120 |
Shear Strength(MPa) | 317 | 214 | 214 │ 262 |
262 | 262 | 275 | - | 275 | - | 296 | 255 |
Yield Strength(0.2%,MPa) | - | - | 221 │ 269 |
- | - | 290 | 200 | 317 | 207 | 365 | 365 |
Fatigue Strength Rotary Bend (5x10 cycle,MPa) |
58.6 | 47.6 | 48 │ 57 |
56.5 | - | - | - | - | 103.5 | - | 172.5 |
Compressive Strength (0.1%m,MPa) |
641 | 414 | 414 │ 600 |
600 | 600 | 252 | 199 | 252 | 199 | 269 | 227 |